In situ sol–gel obtained silica–rubber nanocomposites: influence of the filler precursors on the improvement of the mechanical properties

Silica-rubber nanocomposites were obtained by in situ sol-gel synthesis, using trialkoxysilanes with different functional groups as precursors. The functionalities were selected in order to favor the formation of differently shaped silica particles and/or to modulate the filler-filler and the filler-rubber interactions. The functional groups included (a) alkyl and alkenyl groups: triethoxy(vinyl) (VTEOS), triethoxy(propyl) (PTEOS), triethoxy (octyl) (OCTEOS); (b) N-containing alkyl groups: triethoxy(3-aminopropyl) (APTEOS), triethoxy(3- cyanopropyl) (CPTEOS), triethoxy(3-propylisocyanate) (ICPTEOS); (c) S-containing alkyl groups: trimethoxy(3-mercaptopropyl) (TMSPM), bis(3-triethoxysilylpropyl) disulfide (TESPD), bis(3-triethoxysilylpropyl) tetrasulfide (TESPT); triethoxy(3-octanoylthio-1-propyl) (NXT). Transmission electron microscopy (TEM) investigation suggested a relationship between the morphology of the filler network and the used trialkoxysilanes, as a function of the particle shape and of the interaction of the particle surface groups between them and with the matrix. The dynamic-mechanical properties of nanocomposites, both uncured and vulcanized, were discussed in relation to the network morphology, suggesting a connection between the used silica precursors and the functional properties. The filler-rubber interaction due to substituents which chemically interact with the polymer, promotes the homogeneous distribution of the silica particles in the matrix, while the filler-filler interaction, favored by the shape induced physical interactions or by the chemical interaction among surface groups, mainly contribute to the filler networking and to the dynamic-mechanical properties of the composites. © 2013 The Royal Society of Chemistry.